Bag conventional palletizer are more common in agricultural farms where potatoes, seed potatoes, onions and carrots are grown.
Are you looking for a used palletizer?
The capabilities and technical characteristics of different used palletizers differ from each other. When choosing the right machine, it is important that the palletizer can handle crates and pallets. Of the same size as the ones you are using. Many conventional palletizer machines can use a range of pre-programmed stacking schemes for specific sizes of boxes and pallets.
There are also machines that work in conjunction with strapping machines, roll cutting machines, and pallet wrapping devices. In addition, the machines may differ in maximum load and performance.
There are two types of conventional palletizer:
As a result, this type of machine is characterized by higher productivity than the robot palletizer. Which moves each item individually on the pallet. Even higher productivity can be achieved by feeding boxes or crates laid on the plate in two layers. The possibility of such a feed depends on the specific machine and on the weight of the boxes.
In short, the conventional palletizer machine will save you a lot of labor, which will allow you to use your valuable staff to perform other tasks of the company.
The robot palletizer is becoming one of the most popular units in modern production facilities.
First of all the increase in production rates and the need to save space create new problems in the organization of efficient human work with cargo in large warehouses and at height. So there are a number of difficulties: low speed of work, often a decrease in the quality of laying, as well as the risk of injury when moving and lifting heavy and oversized objects.
All this reduces the productivity and speed of the production lines as a whole. That is why robots-palletizers are indispensable assistants in modern production facilities.
Traditional conventional palletizer or robot palletizer?
Linear palletizers are installed in many production facilities for packaging products. They work in the same plane, and in accordance with the specified program parameters. They pack the goods. To create a smooth briquette, the palletizer is equipped with pneumatic stops. They align the position of the product on the four sides before loading the briquette on the pallet.
The advantages of traditional palletizers are:
- Firstly simplicity of design, which ensures reliable operation;
- Secondly the ability to adapt to a different type of product;
- easy and convenient configuration and management;
- safe operation by moving the robot in the same plane;
- the self-diagnosis function also simplifies the maintenance procedure. services.
However, traditional palletizers are inferior to robotic manipulators in speed and accuracy. In addition, they are large and require a large working space.
Features and benefits of the robot manipulator
The robot conventional palletizer is designed for automatic capture and self-forming of pallets. It forms a smooth briquette on all sides and puts it on a pallet. After that, the manipulator arm wraps the pallet with a stretch film or other material. Thanks to the extensive software capabilities and the axial configuration, the robot can be configured for different functions. Work at a pace corresponding to the speed of the production line, as well as work with non-standard product shapes. Also, the robot palletizer can be configured to unpack pallets, which undoubtedly facilitates warehouse work.
If we talk about the advantages of robot conventional palletizer, it is worth noting the following:
- axial robots are more accurate than traditional palletizers, and their maintenance is often cheaper;
- due to their compactness, they are able to work in a limited space with objects that require an individual method of capture.;
- high-speed operation.
- The minimum cycle of the robot is five operations, which it can do in just 1.5 seconds; a significant advantage is the capture radius-360 degrees. Thanks to the axial design principle, the device is able to work in different planes. The robot can form a pallet from multiple feed lines. In addition, it is able to work with several types of products at one time;
- the unit functions autonomously without human intervention. The software allows you to set the exact coordinates of the movement of the hand of the manipulator, which ensures perfect clarity of operation;
the robot’s ability to easily adapt to changes in production lines allows you to easily and quickly optimize the algorithm of work;
- thanks to the built-in servomotors, there is confidence in stable and reliable operation for a long time;
fast packaging saves time and costs for the formation and delivery of goods. Unlike a human, the robot does not get tired and does not lose concentration at the end of the shift. He does his job efficiently and accurately.
. Precision and accuracy of movements will ensure the safety of fragile objects (for example, glass, packaged containers).
When choosing between a palletizer and a robot, you need to evaluate the situation based on the complexity of the lines and the required processing speed. However, in recent years, axial palletizer robots have become more popular, having the advantages of functionality, accuracy and speed.
Both conventional palletizer robots are flexible and precise.
The software allows you to configure them to capture items of various configurations and adapt them to the specifics of specific production lines.
Palletization is the most important process of modern production. Today, industrial robots are involved not only in the creation of products. They are able to perform many operations at the stage of preparing it for storage and transportation. The right choice of palletizer is not only the optimal distribution of space in warehouses, but also safety, speed and financial savings.
The place of the palletizer in the technological packaging line – after the equipment for group packaging (stackers, molders, sealers or shrink equipment). In modern high-performance automatic packaging lines, the palletizer and the pallet wrapper are the final ones in the transport packaging line.
Palletizer is a high-tech automatic packaging equipment, the control systems of which have at least 50 pre-installations.
According to the principle of operation, a palletizer with a layer-by-layer formation of pallets and a “robot-palletizer” are distinguished:
- Firstly works on the cumulative principle, ensuring the movement of products to the storage table after the accumulation of a given number of boxes;
- Secondly the “robot-palletizer” has a replaceable or universal gripping equipment and allows you to stack products from several (two or three) production lines simultaneously on a pallet.
FEATURES OF conventional palletizer
The palletizer should not be confused with the conventional palletizer, these are completely different devices for their intended purpose. It is the palletizer that forms an absolutely flat rectangle of the product. As a rule, this equipment operates in two modes, namely, it performs simple stacking of products and is capable of forming a multi-layer briquette.
There is no doubt that the main advantages of palletizers are their performance characteristics, palletizers are extremely productive machines, the fact is that the equipment of palletizers makes them capable of servicing several working lines at once, so the performance of this device is at a high level. The principle of operation of the palletizer is as follows.
The process takes place in a cyclical order.
DEVICE OF PALLETIZERS
Palletizers are extremely useful and productive equipment. Their use reduces to zero all the mistakes that can be made with manual packaging. The widespread use of palletizers is also due to the fact that at present. The supplier must provide the goods in a reliable and compact container. It is palletizers that perform the main function in forming this level of packaging.
So this parameter depends conventional palletizer on the model and type of palletizer. But the average is about fifteen cycles per minute. Today, this equipment goes through many upgrades. And can be not only the traditional sliding principle of operation.
The latter type of palletizer has a fully automatic control, which works through software. All processes are carried out by such a palletizer independently. From delivery to the table, to movement on pallets.